Vehicle Body Repairs Resources

Click the MSWord image to download the MSWord version or the MSPowerPoint image to download the PowerPoint version or thePDF icon for the PDF version of the apprentice notes.

Module 1 - Welding/Fabrication

Units

Word

Power
Point 

PDF

1. Manual Handling MSWord   PDF
1A. Induction MSWord   PDF

2. Oxy-acetylene Brazing

MSWord   PDF

3. MIG Welding and Fabrication

MSWord   PDF

4. Resistance Welding

MSWord   PDF

5. Plastic Welding and Repairs

MSWord   PDF

6. Materials

MSWord  
PDF

7. Galvanised Materials

MSWord  
PDF

Module 2 - Panel Repairs (Bench)

Units

1. Tools MSWord   PDF
2. Metal Finishing MSWord   PDF
3. Shrinking MSWord   PDF
4. Body Soldering MSWord   PDF
5. Body Fillers MSWord   PDF
6. Weld Cuts and Tears MSWord   PDF

Module 3 - Basic Vehicle Alignment

Units 

1. Use of Push/Pull Equipment MSWord   PDF
2. Vehicle Measuring MSWord   PDF
3. Realignment of Non-Structural Panels MSWord   PDF
4. Transport Studies MSWord   PDF
5. Repair Benches MSWord   PDF
6. Door Skinning MSWord   PDF

Module 4 - Mechanical

Units

1. Dismantle/Assemble Components MSWord   PDF
2. Glazing MSWord   PDF
3. Protection of electrical systems MSWord   PDF

Module 5 - Spray Painting

Units

1. Health and Safety MSWord   PDF
2. Spray-Painting Equipment MSWord   PDF
3. Spray Painting Materials MSWord   PDF
4. Masking Materials And Techniques MSWord   PDF
5. Abrasives And Sanders MSWord   PDF
6. Spraying Techniques MSWord   PDF
7. Post Paint Treatment MSWord   PDF
8. Sealing And Post Repair Treatment MSWord   PDF

Module 6 -Damage Assessment, Crash Repairs, Valeting

Units

1. Damage Assessment MSWord   PDF
2. Crash Repairs MSWord   PDF
3. Valeting MSWord   PDF