Industrial Insulation

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Module 1 - Sheet Metal and Insulation Fundamentals

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  1. Introduction to the Workshop Environment

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  1. Manual Handling

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  1. Measuring, Marking & Cutting Out

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  1. Notching, Folding & Joining

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  1. General Allowances for Insulation & Cladding

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  1. Marking, Cutting, Punching, Rolling, Seam Swaging & Screwing

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  1. Swaging (Basic) Male/Female & Flange Turning

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  1. Pipe Cladding (Basic) Fabrication & Application

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  1. Metal Cladding Assembly Work

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  1. Pipe Insulation (Hot & Cold) Material Selection & Application

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  1. Valve & Flange Box Fundamentals

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Module 2 - Geopmetry & Pattern Development

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  1. Basic Construcdtion

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  1. Orthographic Projections

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  1. Parallel Line Development

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  1. Equal & Unequal Tee Pieces

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  1. Cones & Pyramids

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  1. To be Completed

 

   
  1. To be Completed

 

   
  1. Triangulation

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  1. Tapered or Conical Tee

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  1. Flattened Bends & Straights

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  1. Valves & Flanges

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  1. Eccentric Reducer - Radial Line & Triangulation

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Module 3 - Substructures, Advanced Cold Work and Cladding

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  1. Measuring

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  1. Substructures: Basic Trays and Rings

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  1. Cold Work Insulation (Advanced)

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  1. Cold Work Cladding - Fabrication & Application

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  1. To be Completed

 

   
  1. Two Piece Elbow

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  1. To be Completed

 

 
  1. To be Completed

 

 
  1. Introduction to Computer Numerical Control

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Module 4 - Insulation - Materials, Science and Application

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  1. Basic Insulation Science & Principles
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  1. Insulation Materials & System Design
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  1. Insulation Thickness, Thermal Conductivity & Performance Criteria

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  1. Insulation _ Terms, Definitions & Formula

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  1. Glass Mineral Fibre & Rockwool

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  1. Cellular Glass or Foamed Glass

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  1. Calcium, Silicate & Magnesia

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  1. Sprayed or Blown Fibre & Ceramic Fibre (Blanket)

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  1. Vermiculite

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  1. Nitrile Rubber

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  1. Polystyrene, Phenolic Foam & Polyisocyanurate Foam

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  1. Asbestos

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  1. To be Completed

 

   
  1. Acoustics/Noise Abatement

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  1. Finishing Materials & Cladding

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Module 5 - Ductwork & Vessels

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  1. Measuring: Ductwork & Other Large Areas
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  1. Rectangle to Round (Concentric)

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  1. Off-Centred Rectangle to Round

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  1. Radius Bend (Duct)

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  1. Measuring: Ductwork & Other Large Areas

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  1. Hoppers (Rectangle to Rectangle)

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  1. Vessels: Storage & High Pressure

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  1. Moving Joints & Support Systems

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  1. To be Completed

 

   
  1. Dressing Pieces

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Module 6 - Insulation & Cladding the Training Rig

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  1. Measuring the Training Rig
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  1. Selection & Cutting of Insulation Materials

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  1. Insulations of the Training Rig (Hot & Cold Work)

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  1. Substructure & Support Systems

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