Module 1 - Induction and Bench Fitting |
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1. Introduction to the Workshop Environment and Manual Handling |
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2. Marking Out, Cutting and Filing |
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3. Drilling, Counterboring and Countersinking |
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4. Hole Tapping |
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5. Assembly and Doweling |
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6. Filing Internal and External Radii |
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7. Precision Internal Filing |
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8. Recessing and Assembling Parts |
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9. Bandsawing |
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Module 2 - Turning |
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1. Machine Controls and Operations |
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2. Facing, Parallel and Step Turning |
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3. Drilling, Reaming, Tapping |
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4. Taper Turning and Knurling |
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5. Tool Grinding and Forming |
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6. Recessing and Radiusing |
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7. Boring, Step Boring and Parting Off |
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8. Concentric Turning (4-jaw) |
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9. Screwcutting |
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10. Turning and Assembling Sliding Fits and Interference Fits |
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Module 3 - Milling |
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1. Operating Machine Controls |
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2. Aligning, Machine Head, Table and Vice |
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3. Face and End Milling |
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4. Step and Angle Milling |
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5. Drilling and Countersinking |
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6. Angle Slotting and Reaming |
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7. Blind Slots and Cut-outs |
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8. Steps, Recesses and Sliding Fits |
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9. Precision Vee Block Assembly |
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Module 4 - Surface Grinding |
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1. Operating Machine Controls and Work Holding |
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2. Wheel Selection and Testing |
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3. Mounting and Dressing the Grinding Wheel |
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4. Balancing the Wheel |
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5. Grinding Flat Surfaces on Hard and Soft Steel |
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6. Grinding Angles |
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Module 5 - Press Tools, Jigs and Fixtures, Mouldmaking |
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1. Press Tool Components |
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2. Blanking Tool (Unguided) |
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3. Die/Clearance/Slug Relief |
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4. Introduction of Heat Treatment |
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5. Jigs and Fixtures |
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6. Jig Components |
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7. Injection Moulds |
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8. Mould Plates |
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9. Cavity/Core Inserts and Polishing |
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10. Mould Assembly |
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11. Polymer Materials |
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Module 6 - Introduction to CNC |
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1. CNC Machine Tools |
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2. Part Programming |
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3. Data Input/Storage Program Proving |
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4. CNC Setting and Operation |
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