image to download the MSWord version or the 
image to download the PowerPoint version or the
icon for the PDF version of the apprentice notes.Click the image to download the MSWord version or the image to download the PowerPoint version or the icon for the PDF version of the apprentice notes.
Module 1 - Sheet Metal Fundamentals |
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Units |
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| 1. Induction | |
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2. Manual Handling |
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3. Marking Out & Cutting |
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4. Folding & Joint Allowance |
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5. Internal Cutting & Punching |
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6. Filing, Drilling & Forming |
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7. Tapping, Threading & Assembly |
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8. Tray Corner |
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9. One-Piece Hemmed Tray |
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10. Cylindrical Work |
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11. Wiring |
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12. Riveting |
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13. Chain Guard |
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14. Exhaust Pipe |
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15. Precision Marking Out, Cutting & Forming |
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Module 2 - Geometry & Pattern Development |
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| 1. Basic Construction |
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| 2. Orthographic Projections |
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| 3. Parallel Line Development |
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| 4. Cones and Pyramids (Radial Line Development) |
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| 5. Oblique Cylinders (Parallel Line Development) |
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| 6. Segmental Bends (Parallel Line Development) |
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| 7. Gusset Pieces (Parallel Line Development) | |
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| 8. Moulded Sections (Parallel Line Development) | |
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| 9. Triangulation Between Parallel Planes | |
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| 10. Oblique Cones (Radial Line Development) | |
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| 11. Common Central Sphere | |
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| 12. Unequal Dia T-Pieces (Parallel Line Development) |
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Module 3 - Thermal Processes |
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| 1. Oxy-Acetylene Welding (Introduction) | |
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| 2. Oxy-Acetylene Welding - Feather-Edge Weld | |
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| 3. Oxy-Acetylene Welding - Open Corner Joint | |
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| 4. Oxy-Acetylene Welding - Square Butt Joint (Flat Position with Filler Rod) | |
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| 5. Oxy-Acetylene Welding - T-Fillet (Flat Position) | |
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| 6. Brazing - Hard Soldering | |
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| 7. Introduction to CNC Plasma Cutting | |
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| 8. Soft Soldering - Lap Joint | |
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| 9. Resistance Welding - Lap Joint |
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| 10. MMA (Depositing Straight Weld Run) |
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| 11. MMA (T-Fillet - Flat Position) |
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| 12. MMA (Lap Joint - Flat Position) | |
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| 13. MMA (Butt Weld - Flat Position) | |
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| 14. TAGS Welding (Square Butt Weld - Flat Position) | |
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| 15. TAGS Welding (Open Corner Joint - Flat Position) | |
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| 16. Stainless Steel Frame Work | |
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| 17. MAGS Welding - Straight Runs | |||
| 18. MAGS Welding - Open Corner Joint | |||
| 19. MAGS Welding - Lap Joint | |||
Module 4 - General Sheet Metalwork |
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| 1. Cylinders with Paned-Down Joint | |
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| 2. 135° Elbow | |
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| 3. Cylindrical Offset | |
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| 4. T-Piece | |
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| 5. Saddle Piece | |
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| 6. Blowcap, Stock & Apron | |
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| 7. Right Conical Reducer | |
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| 8. Common Central Sphere | |
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| 9. Right Cone Cut by a Curve | |
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| 10. On-Centre Square to Round | |
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| 11. On-Centre Round to Square | |
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| 12. Square Reducer | |
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| 13. Off-Centre Rectangle to Round | |
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| 14. Oblique Conical Reducer | |
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Module 5 - Ductwork |
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| 1. Cylinder with Damper, Square & Rectangular Duct | |
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| 2. 90° Square Bend with S & C Cleats | |
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| 3. 90° Radius Bend with Rollformed Flanges | |
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| 4. Reducer (Flat on Bottom) with Slip Joints | |
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| 5. Take-Off with Blank-End & Spigot | |
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Module 6 - Decorative Metalwork |
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| 1. Hollowing & Planishing | |
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| 2. Copper Rose Bowl | |
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| 3. Decorative Canopies | |
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Module 7 - Introduction to CNC Sheet Metal Manufacturing |
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| 1. Computer Fundamentals | |
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| 2. CNC Machines | |
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| 3. CNC Control Systems | |
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| 4. CNC Drawings/Documentation | |
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| 5. Data Input/Storage/Program Proving | |
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| 6. Tooling & Material Handling | |
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| 7. CNC Setting & Operation | |
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